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500-600 KG/h fish feed Making machine

Overview of 500-600 KG/H Fish Feed Making Machine

The 0.5-0.6 T/H fish feed making machine is a standalone equipment centered on extrusion technology, capable of stably producing 500-600 kg of aquatic feed pellets per hour.

Designed specifically for small and medium-sized aquaculture farms and feed processing plants, it serves as the core equipment for manufacturing floating fish feed. Additionally, through simple process adjustments, it can also produce sinking and slow-sinking feeds.

Unlike ordinary ring die pellet mills, the extruder utilizes high temperature and high pressure to instantly expand and shape the material. The resulting feed features superior stability in water, higher digestibility, and is resistant to disintegration.

These characteristics make it particularly suitable for specialty aquaculture species with high demands on feed quality, such as California Sea Bass, Yellow Catfish, and Shrimp.

Technical Specifications

  • Capacity: 0.5-0.6 T/H (500-600 kg/h)
  • Model: DSP-90B
  • Power: 37 kW
  • Screw Diameter: Φ90 mm
  • Dimensions: 2600 × 1600 × 1900 mm
  • Equipment Type: Single Screw Extruder
  • Cutter Speed: Variable frequency control for precise pellet length adjustment.

Materials & Output

  • Applicable Ingredients: Supports plant proteins (soybean/peanut meal), animal proteins (fish/meat & bone meal), energy sources (corn/wheat/rice bran), and additives (premix, oil, binders, vitamins).
  • Product Forms: Produces both floating and sinking pellets.
  • Pellet Size: Interchangeable dies allow for various size specifications.

Power, Installation & Components

  • Power Supply: 380V, 3-Phase Industrial Voltage.
  • Installation: Compact design with a small footprint; no complex civil engineering required.
  • Core Parts: Screw, Barrel, Die, and Cutter Assembly.
  • Heating: Steam heating system.

Working Principle

  • Extrusion Process: High temperature and pressure cause instant extrusion, followed by pressure release, resulting in volume expansion.
  • Forming Method: The material is extruded through the die and cut into uniform pellets by a rotating cutter.

Core Components of a Fish Feed Production Machine

The main design challenge for compact fish feed extruders is balancing limited space and cost without compromising expansion quality or pellet performance.

The solution offered by this 500-600kg/h single screw extruder is to focus on core processes and optimize key details. It breaks down the transformation from powder to puffed pellets into essential stages. Each stage corresponds to a dedicated module, ensuring a compact connection that makes operation and maintenance easy.

0.5 tph single screw fish feed making machine
Variable Frequency Feeding System

The variable frequency-controlled screw feeder is responsible for uniformly and steadily conveying the ground and mixed powder raw materials into the conditioner. The feeding speed can be adjusted in real-time based on production capacity requirements, ensuring a continuous and uninterrupted supply of materials.

This is the key unit for the pre-treatment of materials through heating and humidification. By injecting steam and water, the conditioner fully gelatinizes starch and denatures proteins, preparing the materials for the subsequent extrusion process.

As the core component of the entire equipment, the extrusion host consists of the barrel, screws, and screw shafts. Driven by the screws, the materials undergo conveying, shearing, and kneading. Under conditions of high temperature and high pressure, they are extruded and cooked, and finally forced through the die plate. The sudden pressure drop causes the material to expand, forming the puffed pellets.

cutting system

Installed at the discharge end of the die plate, this device consists of cutting knives and a drive motor. The cutting speed is adjustable, allowing the continuous extruded strands to be cut into uniform pellets of the required length.

Electrical Control System

This centralized electrical system controls the entire machine’s operation, including main motor control, variable frequency feeding adjustment, cutting speed regulation, and temperature monitoring. The control panel features a user-friendly design, facilitating daily operation and parameter adjustments.

This system provides support for the main shaft and transmits power from the motor to the extrusion mechanism. The bearing box is equipped with a lubrication system, ensuring the smooth operation of the main shaft even under high loads.

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Feed Types This Machine Can Produce

Using single-screw extrusion, this machine enables you to create various feed shapes and sizes. Through parameter adjustments and die changes, you can perfectly match the feed to any species and their specific growth stages.

When producing different types of feed with the same machine, the key process parameters to adjust include:
– Raw Material Formula: Starch, protein, and fat content.
– Conditioning Parameters: Steam addition, moisture level, and conditioning temperature.
– Extrusion Parameters: Screw speed, barrel temperature, and die opening rate.
– Cutting Parameters: Cutter speed determines pellet length.

fish feed production line section background

While the fish feed making machine turns powder into expanded pellets, it only covers the extrusion stage. For a complete feed production line from start to finish, you need to configure auxiliary equipment before and after the extruder.

The extruder has strict requirements for incoming material—raw ingredients must meet specific fineness and uniformity standards. Otherwise, the expansion effect and pellet quality will be compromised.

– Grinder: Crushes granular raw materials (such as soybean meal, corn, and wheat) into fine powder. For fish feed, the raw material fineness usually needs to be over 40 mesh. Insufficient fineness leads to rough pellet surfaces and unstable expansion.

– Mixer: Thoroughly blends various ingredients (e.g., plant protein, animal protein, premixes, and additives).

The mixing uniformity ensures that every pellet contains consistent nutrition. Horizontal ribbon mixers or double-shaft paddle mixers are commonly used to meet these requirements.

This is the core machine, responsible for conditioning, extruding, expanding, and shaping the material. Users can configure a single-layer or double-layer conditioner based on production needs. The double-layer conditioner offers better cooking effects and is ideal for producing floating feed that requires high expansion.

Pellets fresh from the extruder are hot (usually 80-100°C) and have high moisture content. They cannot be packaged or fed directly and require post-processing.

– Cooler: Lowers the temperature of hot pellets to room temperature and removes excess moisture. Cooled pellets are harder, more durable, and resistant to mold. The counter-flow cooler is a common choice due to its even cooling and low energy consumption.

– Crumbler: Breaks large diameter pellets into smaller ones. This is used when producing small-sized feed (like shrimp post-larvae feed or fish fry starter). The process involves extruding large strands, then crushing and screening them to get uniform small particles. This is an optional configuration based on actual needs.

– Screener: Removes fine powder and debris from the finished pellets. It also separates oversized or undersized particles to ensure the neatness and quality of the final product. For commercial feed intended for market sale, this equipment is highly recommended.

– Steam System: If your conditioner requires steam, a boiler or steam generator is needed. Some small-scale models feature electric heating for conditioning, eliminating the need for steam.

– Conveying System: Transfers materials between machines (e.g., bucket elevators, screw conveyors). This reduces manual labor and enhances continuous operation efficiency.

Grinding fineness and mixing uniformity directly affect the extruder’s capacity and pellet quality. We advise against over-saving on the front-end equipment.

The cooling step cannot be omitted. Insufficiently cooled pellets are prone to overheating and molding after packaging, resulting in the loss of the entire batch.

If you already have a ring die pelletizer for sinking feed, this extruder can serve as a supplementary unit for producing floating extruded feed. Both can share the same front-end grinding and mixing equipment.

Core Equipment Configuration of Small-Scale Fish Feed Production Line

Once the overall production line structure is clear, the next step is to understand the specific role of each key machine.

A stable small-scale fish feed production line relies on the seamless cooperation of multiple functional modules. From raw material processing to the final output, every stage directly impacts pellet quality and production efficiency.

Below, we explain the core components of the small-scale fish feed line from an equipment perspective. This will help you clearly understand the system and choose the right equipment combination based on your raw materials and capacity needs.

Cylindrical primary cleaning screen

Production: 1-25 tons/hour
Power: 30-160 kW

Removes large impurities like stones, ropes, and debris.

powder cleaning sieve

Hammer mill

Grinding fineness:0.5-20mm
Rotational speed :2980 rpm

Uses high-speed rotating hammers to crush raw materials into the desired particle size.

hammer mill manufactured by richi

Paddle mixer

Effective volume :0.5-4 m3
Mixing amount per batch :250-2000 kg/P

Thoroughly mixes multiple raw materials and additives according to the formula.

feed mixer manufactured by richi

Belt dryer

Pellet Size :6-8mm
Mesh belt width :0.8-1.6 m

Uses continuous conveying to evenly dry formed materials, reducing moisture content.

Mesh Belt Circulation Dryer

Vacuum spraying machine

Matching production capacity:1- 15 t/h
Batch working time: 6 min

Uniformly sprays oil or functional liquids onto pellet surfaces under vacuum conditions.

vaccum sprayer manufactured by richi

Cooler

Drying area:13-58m2
Mesh belt width :0.8-1.6 m

Uses counter-flow cold air to cool hot pellets.

feed cooler manufactured by richi

Screener

Output: 2-50 tons/hour
Screen angle :19°

Separates qualified pellets from powder, oversized, or undersized particles.

screener manufactured by richi

Packaging machine

Package range :10-50kg/bag ( adjustable )
Packaging speed :2-8 packs/minute

Automatically weighs, fills, and seals finished feed products.

packing equipment
richi machinery factory profile background

Founded in 1995, RICHI Machinery Co., Ltd. is a manufacturer of feed machinery processing equipment and complete plant engineering, primarily focused on the feed machinery industry. We specialize in animal feed pellet mills, aquatic feed pellet mills, wood chip pellet mills, grain storage systems, and steel structure buildings. The research and development and production of aquatic feed pellet mills are a crucial component of our business.

In the aquaculture field, we offer complete production lines including fish/shrimp/crab feed pellet machines, feed extruders, crushers, mixers, dryers, coating systems, coolers, sieving equipment, and fully automatic packaging systems. We can customize efficient and energy-saving feed production solutions for customers according to the needs of various aquatic animals and pets.

300+
We have helped build hundreds of shrimp/fish feed production lines from scratch.

140+
Our feed pelletizing equipment has been sold to 140+ of the 200+ countries and regions in the world.

1000+
We now offer our related services to so many feed producers worldwide.

International Certification
All our equipment has passed ISO9001:2008, CE, CU-TR and other certifications.

We are a top maker and supplier of machines for shrimp/crab/fish feed and pet food.

For many yearsour shrimp/fish feed equipment have reached the USA, Canada, Russia, Uzbekistan, Ukraine, lran, Indonesia, Romania, Angola, Pakistan, Ethiopia, the UK, etc.

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