3-4 T/h Floating fish feed machine

Overview of the 3-4 T/H Fish Feed Making Machine

3-4 T/H( 3,000–4,000 kg/h) — This means the daytime output can meet the feeding demand of hundreds of thousands, or even millions, of fish. This is not equipment for trial production lines or small-scale farming; it is the main model designed for aquatic feed processing plants with a daily processing capacity of over 20 tons.

The equipment is compatible with the production of both floating and sinking fish feed. The pellet diameter covers the range of 0.6 mm to 8 mm, corresponding to the particle size requirements for starter feed, grower feed, and adult fish feed at all stages.

3-4 T/H Floating Fish Feed Machine Specifications

The floating fish feed machine with an hourly output of 3,000–4,000 kg is a twin screw extruder equipment. The overall structure of the machine is optimized for high-tonnage continuous operation.

The whole feed machine can operate independently, or be connected with front-end crushing, batching, and mixing systems, as well as back-end drying, coating, cooling, and packaging equipment to form an automated production line. The control system monitors and adjusts temperature, pressure, feed speed, and screw speed in real time, reducing the frequency of manual intervention and operational deviations.

The engineering positioning of this equipment is not to meet the basic requirement of “being able to discharge material”, but to achieve consistency in pellet quality, stability in operation, and controllability in unit energy consumption within the 3,000–4,000 kg/h capacity range.

Equipment Parameters

  • Machine Type: Extrudeuse à double vis
  • Model: SPHS 120×2
  • Brand: RICHI Machines
  • Series: SPHS
  • Capacité : 3000-4000 kg/h
  • Screw Diameter: 120 mm (φ120)
  • Screw Quantity: 2
  • Main Motor Power: 110 kW
  • Feeder Power: 1.5 kW
  • Conditioner Power: 11 kW

Application Scope

  • Floating Fish Feed: For upper and middle-water fish (e.g., Sea Bass, Trout, Large Yellow Croaker, Grouper).
  • Sinking Fish Feed: For bottom-dwelling and omnivorous species (e.g., Shrimp, Crab, Grass Carp, Carp, Tilapia).
  • Special Aquatic Feed: For turtles, soft-shelled turtles, frogs, etc.
  • Pet Feed: Dog food and cat food.

Pellet Size Range:

  • Pellet Diameter: 0.6 mm – 8.0 mm
  • Covers all stages: starter feed for fry, grower feed, adult feed, and broodstock feed.

Application Scenarios:

  • Large and medium-sized aquatic feed processing plants
  • Supporting facilities for large-scale aquaculture
  • Toll processing for special aquatic feed
  • Development and production of functional feed
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The Structure of the Floating Fish Feed Extruder Machine

Essentially, the structure of the fish feed extruder is designed around the continuous process of “conveying → compression → cooking → forming → expansion.” The entire machine features multiple functional modules that work in synergy, ensuring that raw materials are transformed from powder into expanded pellets in a short time.

It is not a single piece of equipment, but a system that highly integrates mechanical energy, thermal energy, and process control. Every structural module directly impacts the final feed quality and production efficiency.

1. Feeding System

Responsible for stably and continuously feeding the uniformly mixed raw materials into the barrel.
It typically uses variable frequency speed control, allowing the feed rate to be adjusted according to production capacity requirements to prevent material blockage or interruption.

2. Conditioning System (Exclusive to Wet Extruders)

Primarily used in wet extruders. By adding steam and moisture to the raw materials, it performs pre-cooking.
This significantly improves the degree of starch gelatinization and protein denaturation, making it a critical stage that determines feed quality.

3. Extrusion System (The Core Component)

Consists of the screw and the barrel. The screw is responsible for propelling, compressing, and shearing the material. The barrel provides a high-temperature, high-pressure environment.
During this process, mechanical energy is converted into thermal energy, achieving cooking and plasticization.

4. Heating System (Available for both Dry and Wet Models)

Used to assist in regulating the barrel temperature.
Dry Type: Primarily relies on mechanical friction for heating, supplemented by electric heating.
Wet Type: Primarily relies on steam heating, offering more precise temperature control.

5. Die System

Determines the final shape and size of the pellets. By changing dies with different apertures (e.g., 0.6–8 mm), various specifications of fish feed can be produced.

The cutter is responsible for cutting the continuously extruded material column into uniform pellets.

6. Cutting System

Installed at the die outlet. It controls the pellet length by adjusting the rotation speed, directly influencing the appearance and uniformity of the final product.

7. Drive System

Includes the motor, reducer, coupling, etc. It provides stable power output to the screw and is key to ensuring the long-term stable operation of the equipment.

8. Control System

Used for centralized control of equipment operating parameters, such as feeding speed, main unit speed, and temperature. High-end models can achieve automated control, improving production stability and consistency.

Fish Feed & Pet Food Extruded by Floating Fish Feed Machine

Backed by mature and stable extrusion technology and flexible formula adaptability, our fish feed extruder is capable of producing a wide range of aquatic feed and pet food.

From floating and sinking fish feed in various specifications, to pet food with uniform pellets and excellent palatability, we ensure stable forming and mass production.

Through precise control over expansion, pellet density, and appearance, the final products deliver optimal performance in water stability, palatability, and nutrient utilization.

various feed pellets

The extrusion process for fish feed is far more than simple shaping. It is a systematic engineering process comprising multiple stages: conveying, mixing, conditioning, extrusion, expansion, cutting, drying, and coating.

The process parameters of each stage—including temperature, pressure, moisture, and time—directly impact the final feed quality.

The following section provides a complete breakdown of this process chain, helping you understand how high-quality extruded feed is produced.

Receive various powdered raw materials (fish meal, soybean meal, corn flour, wheat flour, etc.). Use vibrating screens and magnetic separators to remove large impurities and metal foreign objects, protecting the safe operation of downstream equipment.

Grind raw materials to over 80 mesh (fineness approx. 0.18mm). This ensures complete starch gelatinization and uniform protein denaturation during subsequent conditioning and extrusion. Grinding fineness directly affects the expansion ratio and water stability of the feed pellets.

Weigh raw materials according to the formula ratio and feed them into the mixer. This ensures uniform distribution of all components, guaranteeing consistent nutrition in every pellet.

Feed the mixed material into the extruder. Under high temperature, high pressure, and high shear, the starch gelatinizes, proteins denature, and the material melts before being extruded from the die.

As the external pressure drops suddenly, moisture instantly vaporizes and expands, forming a porous, fluffy structure. This process simultaneously completes cooking, shaping, and sterilization, making it the critical step that determines the product’s palatability, shape, and quality.

The freshly extruded expanded pellets have high moisture content. They must be passed through a dryer to reduce the moisture to below 10%, making them suitable for storage and transportation.

Dried pellets enter the coating machine, where heat-sensitive ingredients like oils, vitamins, and probiotics are added. Since these ingredients cannot withstand high temperatures, they must be added after extrusion and drying.

The coated pellets are still hot and must be cooled to 3-5°C above room temperature using a counter-flow cooler. This also further removes surface moisture. The cooled pellets become crisp and hard, making them less prone to breakage and easier to package and store.

Finished products pass through a vibrating screen to remove fine powder and irregular pellets, ensuring uniform particle size.

They are then weighed and sealed by an automatic quantitative packaging scale, ready for warehousing or shipment. The collected fine powder can be recycled back into the production line.

Standard Configuration List for the 800-1000 kg/h Fish Feed Production Line

The 800-1000 kg/h fish feed production line is a high-efficiency, complete equipment solution designed for large-scale aquaculture. Its core objective is to stably produce pellet feed that meets the nutritional needs of fish at different growth stages.

With the extrusion system as the core, the entire line is standardly configured around key stages: raw material handling, conditioning and cooking, forming and drying, and post-processing. While meeting the requirements for conventional fish feed production, the equipment combination can also be flexibly adjusted based on the formula type (floating/sinking feed) and the customer’s actual operating conditions.

The following is the typical equipment configuration list for this capacity range, helping you quickly understand the composition and functional layout of the entire line.

Grille de préfiltrage cylindrique

Production : 1 à 25 tonnes/heure
Puissance : 30 à 160 kW

Élimine les grosses impuretés telles que les cailloux, les cordes et les débris.

powder cleaning sieve

Broyeur à marteaux

Finesse de broyage : 0,5 à 20 mm
Vitesse de rotation : 2 980 tr/min

Utilise des marteaux rotatifs à grande vitesse pour broyer les matières premières jusqu'à obtenir la granulométrie souhaitée.

hammer mill manufactured by richi

Mélangeur à pales

Volume utile : 0,5 à 4 m3
Quantité à mélanger par lot : 250 à 2 000 kg/P

Mélange minutieusement plusieurs matières premières et additifs conformément à la formule.

feed mixer manufactured by richi

Séchoir à bande

Taille des granulés : 6 à 8 mm
Largeur de la bande maillée : 0,8 à 1,6 m

Ce système utilise un transport en continu pour sécher uniformément les matériaux moulés, ce qui permet de réduire leur teneur en humidité.

Mesh Belt Circulation Dryer

Machine de pulvérisation sous vide

Capacité de production correspondante : 1 à 15 t/h
Durée de traitement par lot : 6 min

Pulvérise de manière uniforme de l'huile ou des liquides fonctionnels sur la surface des granulés dans des conditions de vide.

vaccum sprayer manufactured by richi

Glacière

Drying area:13-58m2
Largeur de la bande maillée : 0,8 à 1,6 m

Utilise de l'air froid en contre-courant pour refroidir les granulés chauds.

feed cooler manufactured by richi

Sélecteur

Débit : 2 à 50 tonnes/heure
Angle d'écran : 19°

Sépare les granulés conformes de la poudre et des particules trop grosses ou trop petites.

screener manufactured by richi

Packaging machine

Gamme de conditionnement : 10 à 50 kg par sac (réglable)
Vitesse d'emballage : 2 à 8 paquets/minute

Pèse, remplit et scelle automatiquement les produits alimentaires finis.

packing equipment

Founded in 1995, RICHI Machinery Co., Ltd. is a manufacturer of feed machinery processing equipment and complete plant engineering, primarily focused on the feed machinery industry. We specialize in animal feed pellet mills, aquatic feed pellet mills, wood chip pellet mills, grain storage systems, and steel structure buildings. The research and development and production of aquatic feed pellet mills are a crucial component of our business.

In the aquaculture field, we offer complete production lines including fish/shrimp/crab feed pellet machines, feed extruders, crushers, mixers, dryers, coating systems, coolers, sieving equipment, and fully automatic packaging systems. We can customize efficient and energy-saving feed production solutions for customers according to the needs of various aquatic animals and pets.

300+
We have helped build hundreds of shrimp/fish feed production lines from scratch.

140+
Our feed pelletizing equipment has been sold to 140+ of the 200+ countries and regions in the world.

1000+
Nous proposons désormais nos services connexes à un grand nombre de fabricants d'aliments pour animaux à travers le monde.

International Certification
Tous nos équipements sont certifiés ISO 9001:2008, CE, CU-TR et autres.

We are a top maker and supplier of machines for shrimp/crab/fish feed and pet food.

For many yearsour shrimp/fish feed equipment have reached the USA, Canada, Russia, Uzbekistan, Ukraine, lran, Indonesia, Romania, Angola, Pakistan, Ethiopia, the UK, etc.

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