5 T/h Floating Fish Feed Making Line in the Philippines
Floating Fish Feed Making Line (Turnkey Project)
Production of tilapia and milkfish feed
مواصفات الأعلاف:
1.5-5 mm
المواد الخام:
Corn, cassava, fish meal, rice bran, coconut meal, soybean meal, as well as vitamins and mineral additives such as oyster shells/shells and limestone
القدرة الإنتاجية:
5 ton per hour
النوع:
Floating Fish Feed Making Line
The Philippines Aquaculture Market
The Philippine aquaculture (fish farming) industry has strong growth potential. Key farmed species include shrimp, tilapia, and milkfish. As demand for seafood rises both locally and globally, the country is improving its farming technology and management practices. This progress is clear from the rising need for fish feed—its annual growth rate has reached about 15% in recent years. This shows that markets increasingly want high-quality, nutritionally balanced feed.
Despite the promising industry outlook, current development faces several challenges.
Many feed ingredients must be imported, raising costs. Farming infrastructure is underdeveloped, and small-scale farmers often lack consistent technical skills. These issues slow down efforts to scale up and modernize the industry.
Looking ahead, the aquaculture market is expected to keep expanding, driving further growth in feed demand.
Major companies are already adopting new technologies, automated equipment, and local production methods to cut costs and boost efficiency. Additionally, as international markets open up and foreign investment increases, the industry could gain more funding, advanced techniques, and expertise—accelerating its upgrade and development.
تفاصيل مشروع العميل
Located in Luzon, Philippines, this project was launched by a large local aquatic feed manufacturer to meet rapidly growing demand from tilapia and milkfish farming market.
Previously, the customer relied entirely on imported feed due to lacking their own production capacity– resulting in high costs and unreliable supply. Therefore, they decided to build a local fish feed production line to solve these issues.
RICHI Machinery designed and delivered a floating fish feed making line with a capacity of 5 tons per hour, based on the customers’ needs.
The entire line utilizes a wet extrusion process and is equipped with an automatic batching system, a high-efficiency twin screw extruder, an energy-saving drying system, and a spraying machine. The line produces floating feed pellets (1.5–5 mm in size) with stable quality.
Since the Philippines imports some raw materials (e.g., fish meal, soybean), RICHI engineered the line to flexibly blend local ingredients (corn, bran) with imported additives. And the compact design (fitting within 1,500–2,000 m²) also matched the customers’ existing facility layout, reducing construction costs.
In this project, RICHI not only provided equipment design, manufacturing, and installation, but also assisted the customers in plant layout optimization, staff training, and operational testing, delivering a turnkey project.
After the project was put into operation, the client reached full production capacity within 30 days and successfully entered the regional market.
Custom-Tailtored Solution
RICHI always puts the real needs of customers first. Before providing a feed production solution, we will research customers’ core pain points:
What’s the size and height of the available factory building? How much power is available, and do you have steam and water supply? On how many floors do you plan to install the production line?
How easy is it to get from the project site to a port or a city? Are the roads good?
Do you plan to expand in the future? Do you want a production line that can make different types of feed?
When do you hope to finish building and start production?
Based on this information, we design a more tailored solution for the customer, ensuring that fish feed equipment configuration and process design are fully aligned with customers’ specific needs, helping them resolve operational challenges.
As requested by this customer from the Philippines, since they only intend to sell the fish feed (rather than self-use), the equipment configuration of this 5-ton/hour floating fish feed making line is very complete.
The final fish feed making line primarily includes the following sections:
Raw Materials Receiving & Handling
Verify the purchase specifications of raw materials such as corn, soybean meal, fishmeal, and calcium sources (e.g., oyster shell powder).
Store qualified raw materials separately in dedicated silos. When needed, a bucket elevator lifts raw materials through cleaning equipment, which removes large impurities like stones and weeds. A magnetic separator then extracts any metal contaminants.
01
نظام التكسير
Pre-processed block or granular ingredients grind into uniform sizes, increasing surface area for even nutrient distribution during mixing.
A pulse dust collector is equipped to capture fine dust generated during grinding, reducing raw material loss and keeping the workshop clean.
02
نظام الخلط
A PLC-controlled automatic batching system accurately weighs all raw materials. Base ingredients mix proportionally, while additives incorporate gradually.
The mixture feeds into a double-shaft paddle mixer, where water may be added to enhance adhesion.
03
نظام البثق
The twin screw extruder is started, and the mixed materials are evenly fed by the feeder. The feeding speed matches the screw speed to prevent blockages or interruptions.
Inside the barrel, pressure and temperature are controlled to ensure complete starch gelatinization and protein denaturation.
04
نظام التجفيف
Extruded pellets move to a multi-layer belt dryer, removing excess moisture to extend shelf life and solidify structure for improved hardness and buoyancy stability.
05
نظام الرش
Vacuum coating technology sprays oils, liquid vitamins, and attractants onto dried pellets, supplementing energy, improving palatability, and protecting heat-sensitive additives from degradation.
06
Cooling & Screening System
Coated pellets enter a counterflow cooler, where ambient air flows opposite to lower temperatures and remove residual moisture.
After cooling, grading screens separate qualified pellets for packaging; fragments and powder return to the crushing system for recycling.
07
نظام التغليف
The automatic packing machine is adjusted for the desired bag size. Empty woven bags with printed product labels are prepared.
Qualified pellets are filled into bags through the discharge port, automatically weighed, and sealed by the sewing machine.
08
The Philippines Floating Fish Feed Making Line Configuration
The equipment used in this project includes a cylindrical primary cleaner, a hammer mill, atwin shaft paddle mixer, a floating fish feed machine, a mesh belt dryer, a vaccum sprayer, a cooler and an automatic packaging equipment. All the fish feed making machine swere custom-designed to meet the production capacity of the line.
Of course, in addition to these main machines, this floating fish feed production line also includes auxiliary equipment such as an automatic batching machine, silos, a bucket elevator, a pulse dust collector, and a rotary distributor.
01
Raw Materials Receiving & Handling
مرشح أولي أسطواني الشكل
02
نظام التكسير
مطحنة المطرقة
03
نظام الخلط
Twin Shaft Paddle Mixer
04
نظام البثق
Floating Fish Feed Machine (Twin Screw Extruder)
05
نظام التجفيف
مجفف الحزام الشبكي
06
نظام الرش
مرشّ فراغي
07
Drying & Cooling System
Counter-flow Cooler & Screener
08
نظام الرش
automatic packaging equipment
Complete Floating Fish Feed Making Line Delivery Process
إنتاج الآلات
After the customer confirmed the plan and signed the contract, our factory immediately began production. All feed equipment used in this 5-ton/hour floating fish feed making line is self-manufactured by RICHI, with some key components custom-made based on the customer’s raw material type and process needs.
أثناء عملية الإنتاج، يقوم مهندسونا بمراقبة كل خطوة بدقة — بدءًا من اختيار المواد وصولاً إلى التجميع والتشغيل — وفقًا لمعايير جودة موحدة لضمان أداء موثوق وتشغيل مستقر.
وفي الوقت نفسه، ولإطلاع العملاء بشكل أكبر على سير العمل، نقوم بانتظام بالتقاط صور ومقاطع فيديو لعملية تصنيع المعدات، حيث نعرض المعدات الرئيسية والمنتجات شبه النهائية. وبهذه الطريقة، يمكن للعملاء أن يروا بوضوح العملية الكاملة لتشكيل خط الإنتاج بأكمله خطوة بخطوة، حتى لو لم يكونوا موجودين في الموقع.
تسليم المعدات
Once all fish feed production equipment is fully manufactured and the necessary accessories for the fish feed production line are prepared, we will arrange shipment according to the delivery schedule confirmed with you.
Whether your project is located in the Philippines or elsewhere, we can ensure the safe and timely delivery of the equipment to the project site through standardized logistics solutions and end-to-end tracking services.
التركيب والتشغيل والتدريب
بعد وصول المعدات إلى موقع مشروع العميل، نقدم خيارات مرنة لدعم التركيب: يمكنك تركيبها بنفسك أو الاستعانة بمهندسينا لتقديم المساعدة في الموقع.
في هذا المشروع، اختار العملاء خيار التركيب الذاتي. ولضمان سير عملية التركيب بسلاسة، قمنا بتوفير رسومات تركيب تفصيلية مسبقًا، كما قدمنا إرشادات عبر الإنترنت. وفي حال ظهور أي مشاكل أثناء التركيب، سيقوم فريقنا الفني بتقديم الحلول في الوقت المناسب لضمان تشغيل الخط بسلاسة.
بعد تركيب خط إنتاج الأعلاف وتشغيله، نقدم للعملاء تدريبًا، سواء عبر الإنترنت أو في الموقع. ويشمل هذا التدريب تشغيل المعدات، والصيانة الروتينية، وإدارة عملية الإنتاج، مما يضمن الاستخدام الآمن والمهني لخط إنتاج الأعلاف بأكمله.
تقييم العملاء وحالة تشغيل المشروع
A year ago, we delivered a complete fish feed mill solution to our Philippine client. One year later, our after-sales team conducted an on-site visit to see the real value the production line was bringing them. Based on their experience with operations during this period, the client provided us with detailed feedback on the project：
“We started small, making our own fish feed with a few feed making machines. We only produced about 10-20 tons a day, and the pellets were sometimes uneven—they wouldn’t float long enough, and farmers would complain.
Then, as more people around us started farming tilapia and milkfish, orders suddenly boomed. Our old equipment couldn’t keep up at all. We struggled to meet demand, and breakdowns happened all the time.
After comparing several suppliers, we went with RICHI. You really know your stuff when it comes to aquatic feed processing—your full production line plan was professional and felt trustworthy.
Now, our 5-ton/hour floating fish feed making line runs smoothly. The feed is well-expanded, floats for over 12 hours, and farmers are giving us way better feedback.”
The Philippines’ Floating Fish Feed Making Line: Value and Trend
This floating fish feed making line project helped the customers grow and filled a gap in high-quality floating fish feed in the Philippines. It also created about 50 new jobs across all parts of the operation.
As aquaculture expands in the Philippines and local feed ingredients become more innovative (like using coconut by-products), fish feed production lines will move towards being more localized, low-cost, and high-efficiency.
Types of Feed Suitable for Production in The Philippines
The Philippines possesses a unique tropical climate, vast marine resources, and abundant agricultural by-products (such as corn, coconut meal, palm kernel meal, fishmeal, molasses, etc.), all of which make it highly suitable for developing feed processing.
（1）Aquatic Feed
Suitable equipment types: fish feed extruders, shrimp feed production lines, multi-functional aquatic feed lines
علف الأسماك
Tilapia (most common throughout the country), milkfish (coastal and pond fish), and saltwater fish (grouper, barramundi)
Shrimp Feed
Penaeus vannamei
（2）Livestock & Poultry Feed
Suitable equipment types: animal feed pellet mills, poultry feed production lines, pig feed pellet mills
علف الدجاج
علف الخنازير
（3）Pet Food
Suitable equipment types: pet food extruders, small-scale extruded feed production lines.
Cat Food
Dog Food
مشاريعنا في البلدان الأخرى
2.5 Tons/Hour Fish Feed Production Line In Kyrgyzstan
This project successfully overcame the specific requirements of feed extrusion technology in high-altitude regions, providing a cost-effective, localized feed solution for salmon and trout farming. It can make good use of local common corn and soybean meal, as well as local protein ingredients like flaxseed meal. By precisely controlling conditioning temperature and pelleting parameters, it produces feed pellets for sinking fish such as grass carp and rainbow trout.
3-5 tons/hour fish feed factory in Kazakhstan
Designed by RICHI, this 3–5 tons/hour fish feed production line features a twin-screw extruder and multiple grading screens. The biggest highlight is that the production capacity can be flexibly switched according to the market demand—running at full capacity of 5 tons/hour during peak season and dropping to 3 tons/hour during off-season. This not only saves energy but also reduces costs. This line can produce feed for both coldwater and freshwater fish.
1-2 tons/hour fish feed processing plant in Azerbaijan
Tailored to the aquaculture demands along the Caspian Sea, this production line allows for easy switching between sturgeon feed and conventional fish feed. Considering the high sand content of some raw materials in Azerbaijan, we’ve also added an impurity removal device to the line, significantly reducing wear and and enhancing machinery durability.
ضمان RICHI
في مجال معدات تكوير الأعلاف المائية وخطوط الإنتاج الكاملة للأعلاف المائية، نستفيد من الخبرة الواسعة لفريقنا لفهم احتياجاتكم الهندسية العملية بدقة، ومعالجة التحديات العملية بعمق، وتصميم حلول موثوقة ومصممة خصيصًا لتلبية المعايير الدولية العالية.
تصميم حسب الطلب
خبرة واسعة
فريق الخدمات المهنية
الميزة التنافسية
ما هي حلول معالجة الأعلاف التي يمكننا تقديمها؟
الأسماك، والروبيان، وسرطان البحر، والمحار، وأنواع تربية الأحياء المائية التقليدية الأخرى، والحيوانات المائية الخاصة
خط إنتاج أغذية الحيوانات الأليفة
القطط، والكلاب، والهامستر، والسلاحف…
الدواجن و الماشية خط إنتاج الأعلاف
الدجاج، البط، الأوز، الحمام، الخنزير…
خط إنتاج أعلاف المجترات
الأبقار، والأغنام، والخيول، والغزلان، والإبل…
Multi-functional feed production line
التبديل المرن بين فئات متعددة
