خط إنتاج علف الأسماك بقدرة 10 أطنان في الساعة مزود بمسمارين لولبيين في فرنسا
Complete Fish Feed Production Solution (Turnkey Project)
produce floating feed for trout, sinking feed for sea bass, bream and flounder, as well as specialty aquatic feeds such as shrimp feed, juvenile fish feed and ornamental fish feed
مواصفات الأعلاف:
0.6-8 mm
المواد الخام:
Wheat, pea protein, rapeseed meal, sunflower seed meal, wheat protein, rapeseed oil, corn, imported fishmeal, fish oil…
القدرة الإنتاجية:
10 tons per hour
النوع:
Floating & Sinking Fish Feed Plant
Solutions Tailored to France’s Fish Feed Production
Trout and marine fish farming are pillars of French aquaculture, yet they demand different feed buoyancy and pellet structures. Our solutions are designed around target species, integrating tailored extrusion and post-processing to meet both floating and sinking feed needs.
Local firms control costs using native resources: wheat, pea protein, and rapeseed meal. We optimize processes for ingredient adaptability and stability, ensuring smooth application of European formulas with high pellet quality and efficiency.
As producers expand, single-species feed falls short. Projects now cover shrimp, fry, and ornamental fish feed alongside trout and marine fish feed. Our lines feature built-in compatibility, allowing product mix adjustments without major overhauls.
Every project varies in species, raw materials, and investment scale. RICHI rejects one-size-fits-all solutions, customizing technology and equipment to align with the operational needs and future direction of the French market.
Details of Fish Feed Pellet Line Project in France
Our client is located in the coastal region of western France, a hub for concentrated marine fish farming. As their farming scale expanded, the old model of relying on external feed procurement began to face new challenges. Product quality varied across suppliers, and delivery cycles were easily disrupted by market fluctuations. This prompted the client to consider building their own fish feed production facility.
At the project outset, product adaptability was the priority, not just capacity. The production line needed to handle various fish feed products with different pellet specifications and process requirements, all while fitting into the existing plant conditions. After in-depth discussions on product planning, equipment layout, and process flow, we finalized a 10 t/h solution.
During equipment selection, the client focused on long-term operating costs and production stability. Tailored to local raw material supplies and actual production needs, the line features automated control and targeted configurations for key sections. This minimizes manual intervention and ensures smooth, efficient daily operation.
From project launch to official commissioning, the process took several months. Today, this production line has become a vital part of the client’s business, providing reliable support for the stable supply of fish feed products.
10 T/H Fish Feed Production Plant Design for France
Before the plan was confirmed, we held in-depth discussions and evaluations on key construction and operational issues to guide the process design and equipment selection.
Why choose 10 t/h, rather than a higher or lower capacity?
Will new types of fish feed be added in the future?
How to fully utilize local existing raw material resources?
How can the production line adapt to existing plant conditions?
Which links are most worthy of improved automation levels?
Is a production layout adjustment needed for future expansion?
After completing the solution feasibility and equipment selection, the RICHI engineer team developed a complete fish feed production process solution for the client. The entire system was planned around core links such as raw material handling, batching and mixing, extrusion forming, and post-processing, ensuring stable operation of each section and meeting expected production targets.
The project process flow is as follows:
Raw Material Processing System
The project primarily uses locally accessible French raw materials, including wheat, pea protein, and rapeseed meal, along with aquatic feed ingredients like fish meal and fish oil. Based on the client’s formula structure, raw materials are directed into corresponding storage and conveying systems.
01
Crushiing System
Considering the particle size requirements for trout and marine fish feed, grains and plant protein are finely ground before entering the batching section to meet the needs of the subsequent extrusion process.
02
Smart Batching & Mixing System
The system automatically weighs and batches according to different product formulas. It supports switching between various fish feed products, meeting the client’s planning needs for multi-variety production.
03
نظام البثق
As the core section of the production line, the twin-screw extruder produces floating trout feed as well as sinking feed for sea bass, John Dory, and flounder. By adjusting process parameters, it adapts to different product requirements for pellet density and buoyancy.
04
نظام التجفيف
According to the process requirements of different products, the moisture of extruded pellets is adjusted to meet the standards for subsequent coating and packaging.
05
نظام الرش
Tailored to aquatic feed formulas, the vacuum coating method is used to add fish oil and functional liquid ingredients, suitable for the production of high-end trout and marine fish feed.
06
نظام التبريد
The client has high requirements for finished product appearance and packaging quality. Therefore, screening and recovery designs are added in the post-processing stage to reduce fine powder from entering the finished product.
07
نظام التغليف
Designed to accommodate the client’s sales channels for both farms and distributors, the packaging section meets different packaging specifications.
08
Automated Control System
Given the relatively high local labor costs, automation was a key consideration during the design phase. The centralized control system minimizes manual intervention.
09
Key Equipment for the French Fish Feed Plant
With the process route and production targets finalized, the equipment configuration plan has been gradually refined. The selection of each unit is centered on actual production needs, fully considering compatibility, operational stability, and maintenance requirements. The following are the main equipment configurations adopted in this project.
01
Pre-processing System
مرشح أولي أسطواني الشكل
Features a high-capacity drum structure to continuously remove impurities and foreign matter from raw materials. It is designed for the pre-processing of grain-based ingredients.
02
نظام التكسير
مطحنة المطرقة
Equipped with wear-resistant hammers and a screen system. The grinding fineness can be adjusted according to production needs to meet the processing requirements of different fish feed products.
03
نظام الخلط
twin shaft paddle mixer
Delivers high mixing uniformity and a short cycle time. It is ideal for the rapid mixing of various ingredients in fish feed formulas.
04
نظام البثق
Twin Screw Fish Feed Extruder Machine
Features a modular screw design. By adjusting process parameters, it can produce fish feed products of different specifications and buoyancy types (floating or sinking).
05
نظام التجفيف
مجفف الحزام الشبكي
Designed with a multi-layer belt for continuous operation, ensuring uniform drying of pellets and meeting the demands of continuous production.
06
نظام الرش
vaccum spraying equipment
Uses a negative pressure environment to add fish oil and liquid nutrients, ensuring the liquid ingredients fully penetrate the core of the pellets.
07
Screening System
المنخل الاهتزازي
Classifies pellets using screens of different specifications and recovers fine powder for reuse.
08
نظام التغليف
ton bag scale
Supports large-format packaging, suitable for the shipment of finished products in large-scale fish feed production projects.
09
Fully automatic control system
Electrical control cabinet
Integrates the control functions of the main equipment on the production line, allowing for parameter setting, status monitoring, and fault alarms.
Complete Fish Feed Production Line Delivery Process
إنتاج الآلات
بعد أن أقرّ العميل بالخطة ووقّع العقد، بدأ مصنعنا الإنتاج على الفور.
أثناء عملية الإنتاج، يقوم مهندسونا بمراقبة كل خطوة بدقة — بدءًا من اختيار المواد وصولاً إلى التجميع والتشغيل — وفقًا لمعايير جودة موحدة لضمان أداء موثوق وتشغيل مستقر.
وفي الوقت نفسه، ولإطلاع العملاء بشكل أكبر على سير العمل، نقوم بانتظام بالتقاط صور ومقاطع فيديو لعملية تصنيع المعدات، حيث نعرض المعدات الرئيسية والمنتجات شبه النهائية. وبهذه الطريقة، يمكن للعملاء أن يروا بوضوح العملية الكاملة لتشكيل خط الإنتاج بأكمله خطوة بخطوة، حتى لو لم يكونوا موجودين في الموقع.
تسليم المعدات
بمجرد الانتهاء من تصنيع جميع معدات إنتاج أعلاف الأسماك بالكامل وتجهيز الملحقات اللازمة لخط إنتاج الأعلاف المائية، سنقوم بترتيب الشحن وفقًا لجدول التسليم الذي تم تأكيده معكم.
التركيب والتشغيل والتدريب
بعد وصول المعدات إلى موقع مشروع العميل، نقدم خيارات مرنة لدعم التركيب: يمكنك تركيبها بنفسك أو الاستعانة بمهندسينا لتقديم المساعدة في الموقع.
For this project, the customers chose self-installation. To ensure a smooth installation, we provided detailed installation drawings in advance and provided online guidance. If any problems arise during installation, our technical team will timely provide solutions to get the line running smoothly.
Upon the completion of installation and commissioning, we provide on-site or remote training covering equipment operation, maintenance, and production management. This ensures our clients achieve stable production quickly.
Furthermore, we offer comprehensive after-sales service and spare parts support. Even after the warranty period, clients can always access our technical assistance, guaranteeing the long-term stable operation of the equipment.
Client Evaluation and Project Operation Status
“Before the project started, our main concern was whether a single line could handle different fish feed products, especially the stability of switching between floating and sinking feeds.
So far, the line runs as planned. Switching between products is smooth and adds no extra complexity to operations.
Overall, the performance matches exactly what we discussed during the design phase.”
Feed & Pellet Production Lines Ideal for the French Market
The French market has strong demand for feed and pellet production equipment, covering a wide range of sectors including poultry, livestock, pet food, wood pellets, alfalfa pellets, and straw pellets. By configuring production lines that match local raw materials and market needs, businesses can maximize resource utilization and unlock new market opportunities.
(1) Animal Feed Production Lines
| Product Category | Typical Products | Market Demand | Main Raw Materials | Typical Customers |
|---|---|---|---|---|
| Poultry Feed | Broiler Feed, Layer Feed, Duck Feed, Turkey Feed | Largest share of France’s feed production | Wheat, Corn, Barley, Soybean Meal, Rapeseed Meal | Feed Mills, Poultry Farms |
| Ruminant Feed | Dairy Cattle Feed, Beef Cattle Feed, Sheep Feed, TMR Feed | Strong dairy and beef industries drive demand | Alfalfa, Corn Silage, Soybean Meal, Rapeseed Meal | Livestock Farms, Dairy Companies |
| علف الخنازير | Piglet Feed, Finisher Feed, Sow Feed | Mature and stable market | Wheat, Corn, Barley, Soybean Meal | Pig Farms, Feed Manufacturers |
| Pet Food | Dog Food, Cat Food, Pet Treats | Fastest-growing segment with high added value | Meat Meal, Fish Meal, Grains, Pea Protein | Pet Food Manufacturers |
| Aquafeed | Trout Feed, Sea Bass Feed, Sea Bream Feed | Smaller market size but relatively high profit margins | Fish Meal, Plant Protein, Grains | Aquaculture Farms |
| Horse Feed | Horse Pellets, Functional Horse Feed | Supported by a well-developed equestrian industry | Oats, Barley, Alfalfa | Horse Farms, Equestrian Centers, Racing Clubs |
(2) Biomass Pelelt Production Lines
| Product Category | Typical Product | Main Raw Materials | Main Applications | Typical Customers |
|---|---|---|---|---|
| Wood Pellets | Wood Pellets | Sawdust, Wood Chips, Wood Shavings, Forestry Residues | Residential and Industrial Heating | Sawmills, Energy Companies |
| Alfalfa Pellets | Alfalfa Pellets | Alfalfa | Feed for Dairy Cattle and Horses | Livestock Farms, Forage Processing Plants |
| Grass Pellets | Grass Pellets | Ryegrass, Timothy Grass, Mixed Grasses | Feed for Ruminants and Horses | Livestock Farms, Forage Traders |
| Straw Pellets | Straw Pellets | Wheat Straw, Barley Straw, Rapeseed Straw | Fuel and Animal Bedding | Farms, Biomass Companies |
| Corn Cob Pellets | Corn Cob Pellets | Corn Cobs | Fuel and Animal Bedding | Agricultural Cooperatives |
| Vineyard Biomass Pellets | Vineyard Biomass Pellets | Pruned Vineyard Branches and Vines | Biomass Fuel | Wineries, Energy Companies |
| Orchard Biomass Pellets | Orchard Biomass Pellets | Pruned Apple and Pear Tree Branches | Biomass Fuel | Orchard Operators |
(3) Cat Litter & Fertilizer Pellet Production Line
| Product Category | Product | المواد الخام | Market Characteristics |
|---|---|---|---|
| Cat Litter | Tofu Cat Litter | Soybean Residue, Starch | Fast-growing pet care market with increasing demand for natural and biodegradable products |
| Cat Litter | Wood Cat Litter | Wood Fiber, Wood Flour | Benefits from the well-developed wood processing and wood pellet industries |
| Cat Litter | Bentonite Cat Litter | Bentonite Clay | Mature market with stable consumer demand |
| Fertilizer | Organic Fertilizer Pellets | Chicken Manure, Cattle Manure, Compost | Supported by EU sustainable agriculture and environmental policies |
| Fertilizer | Bio-organic Fertilizer | Livestock Manure, Beneficial Microorganisms | Higher value-added product with growing demand in organic farming sectors |
(4) Raw Material Resources and Corresponding Projects in the French Market
| France’s Resource Advantages | Potential Products |
|---|---|
| Abundant Forest Resources | Wood Pellets, Wood Cat Litter |
| Extensive Wheat Cultivation | Wheat Straw Pellets, Poultry Feed |
| Large Barley Production | Barley Straw Pellets, Pig Feed, Horse Feed |
| Well-Established Alfalfa Cultivation | Alfalfa Pellets, Ruminant Feed |
| Extensive Vineyard Areas | Vineyard Biomass Pellets |
| Developed Dairy Farming Industry | Dairy Cattle Feed, Alfalfa Pellets |
| Strong Poultry Industry | Poultry Feed Production Lines |
| Large Pet Care Market | Pet Food, Cat Litter Production Lines |
Our Projects in Other Countries
For 30 years, RICHI has specialized in fish feed making machines, driven by tech and backed by service. We create flexible solutions deployed successfully worldwide – Algeria, Türkiye, Brazil, United States, Ukraine, Malaysia, United Arab Emirates – adapting to various climates, ingredients, and aquaculture requirements.
ضمان RICHI
بدأت شركة RICHI Machinery كشركة متخصصة في تصنيع آلات تصنيع كريات الأعلاف، وتطورت الآن لتصبح شريكًا يقدم حلولاً شاملة في كل من معدات تصنيع كريات الأعلاف وأنظمة مصانع الكريات الكاملة. نفتخر بشدة بخبرات ومهارات فريقنا — بدءًا من فريق المبيعات الفنية وصولًا إلى مهندسي تصميم العمليات، يلتزم كل عضو بدعم عملائنا. يمكنك اختيار RICHI بثقة لتطوير أعمالك.
تصميم حسب الطلب
خبرة واسعة
فريق الخدمات المهنية
الميزة التنافسية
What Feed Processing Solution Can We Provide?
الأسماك، والروبيان، وسرطان البحر، والمحار، وأنواع تربية الأحياء المائية التقليدية الأخرى، والحيوانات المائية الخاصة
خط إنتاج أغذية الحيوانات الأليفة
القطط، والكلاب، والهامستر، والسلاحف…
الدواجن و الماشية خط إنتاج الأعلاف
الدجاج، البط، الأوز، الحمام، الخنزير…
خط إنتاج أعلاف المجترات
الأبقار، والأغنام، والخيول، والغزلان، والإبل…
متعدد الوظائف خط إنتاج الأعلاف
التبديل المرن بين فئات متعددة
